Single Disc
Coal Crusher 5 No. Size
Engineered for consistent fine coal disintegration with adjustable output size below 2mm.
Coke Oven Machinery Series
Pusher Machine
With Stamping Arrangement
Designed for stamp-charged coke ovens, this machine integrates a heavy-duty Pusher Beam with a Roller Stamping System. It ensures uniform coal cake density and smooth discharging operation. Powered by a 40 HP main drive, it handles the toughest industrial cycles with ease.
- Beam Length
- 20 Meters
- Main Motor
- 40 HP (Elec.)
- Long Travel
- 15 HP Motor
- System
- Roller Stamping
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- ISO 9001:2015
- Heavy Structure
- Precision Stamping
What is a pusher machine with stamping arrangement?
A pusher machine with stamping arrangement is a combined stamp charging and pushing machine for stamp-charged coke ovens, and it does two jobs. Its roller stamping system (7.5 HP) compacts loose coal fines into a dense coal cake, which gives better coke quality. Its 20-metre pusher beam, driven by a 40 HP motor through a heavy-duty helical gearbox and chain drive, pushes the finished coke out of the oven after carbonisation.
The machine travels on rails along the battery, powered by a 15 HP long travel motor, and includes a 20-metre leveller beam with rack and pinion. Total connected load is about 65 to 70 HP. The standard beam suits ovens up to 11 metres long, and custom lengths are available. Travel and alignment are motorised, while stamping and pushing are controlled from a panel. Roller stamping is faster and needs less maintenance than drop-hammer systems.
Integrated Stamping & Pushing Solution
The Manual Tools Company Pusher Machine with Stamping Arrangement is a critical asset for modern Coke Oven Batteries. It combines two essential functions: compacting loose coal into a dense "cake" using a synchronized roller system, and pushing this cake into the oven for carbonization.
The machine travels on rails along the battery length, powered by a 15 HP Long Travel motor. The massive 20-meter Pusher Beam is driven by a powerful 40 HP motor through a heavy-duty Helical Gearbox, ensuring sufficient force to eject the finished coke mass after carbonization.
Technical Parameters
| Parameter | Specification Value |
|---|---|
| Pusher Beam Length | 20 Meters (Heavy Fabrication) |
| Main Pusher Motor | 40 HP (Electric) |
| Long Travel Motor | 15 HP (Electric) |
| Stamping Drive | 7.5 HP (Synchronized Roller System) |
| Transmission | Heavy Duty Helical Gearbox & Chain Drive |
| Leveller Beam | 20 Meters (Rack & Pinion Mechanism) |
3-Stage Operational Cycle
-
Step 01
Coal Stamping
Coal fines are fed in and the Roller Stamping System compacts them into a high-density cake, essential for good coke quality.
-
Step 02
Coke Ejection
After carbonization, the Pusher Beam rams the finished red-hot coke mass out the other side.
Coke Ovens
The primary machinery for stamp-charged horizontal coke ovens.
Steel Plants
Used in integrated steel plants where high-density metallurgical coke is required for blast furnaces.
Coal Carbonization
Ensures uniform carbonization by creating a consistent coal cake density throughout the batch.
Alignment Warning: Ensure rails are perfectly level. Misalignment can cause the 20m beam to jam inside the oven.
Lubrication Schedule
- Roller Chains: Apply heavy chain oil daily to prevent stiff links.
- Gearbox: Check oil level weekly. Replace gear oil every 6 months.
- Rack & Pinion: Grease the main beam rack teeth weekly.
- Wheel Bearings: Grease long-travel wheel bearings monthly.
Mechanical Inspection
- Check the tension of the stamping roller chains.
- Inspect the pusher beam shoe (front tip) for heat damage/wear.
- Verify the function of limit switches (end-stops).
- Tighten motor mounting bolts due to vibration.
What is the maximum oven size?
The standard 20-meter beam is designed for ovens up to 11 meters in length. Custom lengths are available.
Why use Roller Stamping?
Roller stamping is faster and requires less maintenance than drop-hammer systems. It provides continuous compaction.
What is the power requirement?
The total connected load is approximately 65-70 HP (40 HP Main + 15 HP Travel + 7.5 HP Stamping + Auxiliaries).
Is the operation automated?
The machine is semi-automatic. Travel and alignment are manual/motorized, while the stamping and pushing cycles are controlled via a panel.
Does it include the charging box?
The charging box is usually part of the oven structure, but we can fabricate a mobile charging box integrated with the machine if required.
Double Disc
Coal Crusher 5 No. Size
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