Single Disc
Coal Crusher 5 No. Size
Engineered for consistent fine coal disintegration with adjustable output size below 2mm.
Coke Oven Extraction Series
Coke Oven Haulage Machine
10 HP / 10 Ton
Engineered for the demanding environment of coke ovens and mines, this heavy-duty Haulage Machine utilizes a high-torque Worm Reducer Gearbox powered by a 10 HP motor. It ensures steady, reliable pulling power (up to 10 Tons) for extracting coke or moving heavy industrial loads.
- Pulling Capacity
- 10 Tons
- Motor Power
- 10 HP (Elec.)
- Gearbox Type
- Worm Reducer
- Application
- Coke / Mining
Or call +91 94307 07348
- ISO 9001:2015
- Heavy Duty Chassis
- Low Maintenance
What is a coke oven haulage machine?
A coke oven haulage machine is an electric winch that pulls heavy loads horizontally or up an incline. In coke oven plants it is used to extract coke cakes and to move charging cars and heavy door mechanisms. This model has a 10 HP, 3-phase motor driving a heavy-duty worm reducer gearbox with machine-cut cast steel gears.
The worm drive cuts the motor speed and multiplies torque for a steady pull of up to 10 tons, and because it cannot run backwards it helps stop the load slipping back. The wire rope winds onto a drum mounted on a fabricated MS Channel steel base frame, and a manual or electro-hydraulic thruster brake is available. The same machine is used for rail shunting inside plants and for hauling tubs up inclines in mines. It is not a lifting hoist: for lifting oven doors, see the Door Lifting Power Winch.
Reliable Traction for Heavy Loads
The Manual Tools Company Haulage Machine is built on a rigid fabricated steel chassis designed to resist the twisting forces encountered during heavy pulling operations. At its core is a precision-engineered Worm Reducer Gearbox, which converts high-speed motor rotation into high-torque pulling power.
Specifically optimized for Coke Oven Plants, this machine allows for the smooth, controlled extraction of coke cakes or the movement of charging cars. The use of cast steel gears ensures longevity even under shock-load conditions.
Technical Parameters
| Parameter | Specification Value |
|---|---|
| Motor Power | 10 H.P. (3-Phase, 440V) |
| Pulling Capacity | 10 Tons (Horizontal Load) |
| Gearbox Technology | Heavy Duty Worm Reducer |
| Gear Material | Cast Steel (Machine Cut) |
| Base Frame | Fabricated MS Channel Steel |
| Braking System | Manual / Electro-Hydraulic Thruster (Optional) |
Torque Transmission Flow
-
Stage 01
Electrical Input
The 10 HP motor initiates high-speed rotation. A flexible coupling transmits this energy to the gearbox input shaft, absorbing initial start-up shock.
-
Stage 02
Speed Reduction
The Worm Reducer dramatically lowers the RPM while multiplying torque. This non-reversible gear action acts as a natural braking aid, preventing load back-slip.
-
Stage 03
Drum Traction
The output shaft rotates the main rope drum. The steel wire rope coils onto the drum, exerting a steady 10-ton pull on the connected load, such as a coke cake or charging car.
Coke Ovens
Used primarily for extracting heavy coke cakes and operating heavy door mechanisms efficiently.
Rail Shunting
Ideal for moving wagons or material trolleys within plant premises where locomotives cannot reach.
Underground Mines
Employed to pull tubs of coal or minerals up inclined planes (gradients) reliably.
Safety First: Inspect the wire rope daily for fraying. A snapped rope under tension is extremely dangerous.
Lubrication Schedule
- Gearbox Oil: Check level weekly. Change the gear oil (SAE 140 or Servo Mesh SP 320, depending on ambient temperature) every 1000 running hours.
- Bearings: Re-grease monthly.
- Wire Rope: Apply oil to prevent rust and internal friction.
Mechanical Inspection
- Check foundation bolts for vibration looseness weekly.
- Inspect the coupling rubber bushes between motor and gearbox.
- Check worm gear teeth for excessive pitting or wear annually.
What is the maximum pulling capacity?
This model is rated for 10 Tons of horizontal pulling force.
Can it be used for lifting?
No. This is a Haulage machine designed for horizontal pulling or inclined dragging. It is not a vertical lifting hoist.
What kind of oil does the gearbox need?
The Worm Reducer typically requires heavy-duty gear oil like Servo Mesh SP 320 or SAE 140, depending on ambient temperature.
Does it come with wire rope?
The machine is supplied with the drum. Wire rope length and diameter are usually customized based on client requirements.
Is the motor included?
Yes, the standard unit comes with a 10 HP Electrical Motor pre-mounted and aligned.
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