Fine Coal Disintegration Coal Crusher Single Disc Thumbnail
Industrial Coal Disintegrator

Coal Crusher (5 No. Size) Single Disc

Engineered for precision and consistency, this Single Disc Crusher effectively pulverizes coal into fine granules below 2mm. Featuring a robust 12mm body and 6 Manganese Steel hammers, it is the ideal product for coke oven applications requiring uniform output.

Technical Specifications
Motor: 80 - 120 H.P.
Feed Size: < 125 mm
Output Size: < 2 mm
Body Thickness: 12 mm
Liners: Manganese Steel
Hammers: 6 Nos.
Crushing Capacity: 10 to 12 Tons / Hour

Operational Process Flow

Visualizing the high-speed fine pulverization cycle.

Coal Crusher Process Flow Diagram

Single Disc Pulverizing Cycle

1. Gravity Feed

Raw coal lumps (up to 125mm) are delivered via the upper conveyor belt and drop directly into the crushing chamber via the top hopper.

2. High-Speed Impact

Inside, the Single Disc rotates at high speed. The 6 Manganese Steel hammers impact the coal against the liner plates, shattering it instantly.

3. Fine Discharge (< 2mm)

The pulverized coal is reduced to a fine powder (below 2mm) and discharged onto the lower conveyor belt, ready for the boiler.

Product Gallery

Visual details of the Single Disc crushing mechanism and internal components.

Single Disc Crusher View

Single Disc Crusher

Single Disc Crusher View

Single Disc Crusher

Single Disc Crusher View

Single Disc Crusher

Single Disc Crusher View

Single Disc Crusher

Single Disc Crusher View

Single Disc Crusher

Single Disc Crusher View

Single Disc Crusher

Common Questions

Specifics about this machine.

The Single Disc Crusher is calibrated to produce a fine output size of below 2 mm.
It requires an electrical motor between 80 H.P. to 120 H.P. depending on your required TPH (Tons Per Hour).
Yes, the 6 Manganese Steel hammers are designed for easy replacement via the side access door.
Standard models are often in stock. Custom configurations typically take 3-4 weeks for fabrication.
Routine maintenance involves checking the liner plates and greasing the bearings. The hammers are easily replaceable when worn out.