Single Disc
Coal Crusher 5 No. Size
Engineered for consistent fine coal disintegration with adjustable output size below 2mm.
Industrial Coke Sizing Equipment
Coke Cutter Machine
Double Drive, Drum Type
Built for high-torque applications, our Double Drive Coke Cutter utilizes two 20 HP motors to slice through hard coke lumps without jamming. Featuring adjustable drum spacing, it delivers precise output sizes (40mm–60mm) essential for blast furnaces and foundries.
- Capacity
- 12 - 15 TPH
- Motor Power
- 20 HP x 2 (Dual)
- Output Size
- 40 - 60 mm
- Max Feed Size
- Up to 200mm
Or call +91 94307 07348
- ISO 9001:2015
- Cast Steel Gears
- Manganese Teeth
What is a double drive coke cutter?
A double drive coke cutter is a sizing machine that cuts hard coke lumps into uniform pieces instead of smashing them, so it produces much less dust than a hammer crusher. This drum-type model takes lumps up to 200 mm and delivers 40 to 60 mm coke, set by adjusting the gap between its drums, at 12 to 15 tons per hour.
Each side of the cutter has its own 20 HP motor (40 HP in total). The balanced torque from the two drives stops the machine stalling on hard metallurgical coke and extends gear life. Gears are heavy-duty cast steel, and the cutting teeth are replaceable manganese steel liner plates. It is used by coke oven plants that supply sized coke to blast furnaces and foundries.
Precision Cutting with Double Drive Power
The Manual Tools Company Coke Cutter (Double Drive) is engineered to solve the problem of uneven coke sizing. Unlike standard crushers that produce excess fines (dust), this machine uses a cutting action to slice coke lumps to a specific size.
The "Double Drive" system refers to the independent 20 H.P. motors powering each side of the cutter assembly. This ensures balanced torque distribution, preventing the stalling often seen when processing hard metallurgical coke. The machine is fitted with Cast Steel Gears and Manganese Steel Liner Teeth for maximum longevity.
Technical Parameters
| Parameter | Specification Value |
|---|---|
| Drive System | Double Drive (Dual Motor) |
| Motor Power | 20 H.P. + 20 H.P. (Total 40 H.P.) |
| Input Feed Size | < 200 mm |
| Finished Output Size | 40 mm – 60 mm (Adjustable Drum) |
| Processing Capacity | 12 – 15 Tons Per Hour |
| Gear Material | Heavy Duty Cast Steel |
| Teeth Material | Manganese Steel Liner Plates |
3-Stage Sizing Cycle
-
Step 01
Material Intake
Raw coke lumps up to 200mm are fed via conveyor into the hopper. The wide mouth ensures no bridging or clogging occurs at the entry point.
-
Step 02
Double Drive Cutting
Twin drums, powered by separate motors, rotate against each other. The manganese teeth "cut" rather than crush the coke, preserving structural integrity.
-
Step 03
Calibrated Output
The gap between drums is adjustable. Material falls through only when it matches the set size (40-60mm), ensuring a uniform product for furnaces.
Blast Furnaces
Ensures coke is the correct size for optimal air permeability and combustion inside the blast furnace.
Foundries
Provides uniform sizing for Cupola furnaces, reducing waste and improving melt efficiency.
Chemical Plants
Used in processes requiring precise carbon sizing for filtration or reaction beds.
Operational Tip: Ensure both motors are synchronized during startup to prevent uneven wear on the gear teeth.
Daily / Weekly Checks
- Inspect V-Belts for proper tension and alignment.
- Inspect Manganese Teeth for chipping or excessive wear.
- Verify the gap setting between drums (40-60mm).
- Tighten foundation bolts due to vibration.
Periodic Replacement
- Liner Teeth: Replace when cutting efficiency drops (edges become rounded).
- Pinion: Grease pinions Regularly.
- Bearings: Grease main shaft bearings weekly.
Why use Double Drive instead of Single?
Double Drive (two motors) provides balanced torque on both sides of the shaft. This prevents jamming when cutting very hard coke lumps and extends gear life.
Is the output size adjustable?
Yes, the machine features an adjustable drum mechanism. You can change the gap setting to produce coke between 40 mm and 60 mm.
Does it produce dust (fines)?
Compared to hammer mills, the Coke Cutter produces significantly less dust because it cuts/shears the material rather than smashing it.
What is the gear material?
We use high-grade Cast Steel for all gears to withstand high torque and shock loads.
What happens if a piece of iron enters?
The machine is robust, but iron can damage teeth. We highly recommend installing a magnetic separator on the feed conveyor.
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